Embedded Galvanic Anode (Dangling Type)

YUXI’s zinc-based discrete anode is encapsulated within a alkali-activated mortar shell. The enhanced formulated cementitious mortar with an internal pH of 14 or greater keeps the zinc core active over the life of the anode. It can not only been cast into new concrete construction to protect the reinforcement from further corrosion damage, but also repair the corroded reinforcing steel in concrete patch repairs. Our anode is capable of more than 10 years of protection depending on design and conditions.

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Description

—— Chemical Composition ——

Our zinc anode is made from special high grade (SHG) zinc ingots with 99.995% purity. The high-purity composition ensures the anode material is more resistant to passive films.

Embedded Galvanic Anode tied at the bar intersection

—— Electrochemical Properties ——

* The open/closed circuit voltage is with respect to a saturated calomel electrode.
Embedded Galvanic Anode tied at the bar intersection

—— Practical Application ——

Reinforcement, concrete and embedded galvanic anode are selected for self coupling test. The output current of the anode is monitored during the curing period within 30 days after concrete pouring and after continuous coupling operation for 6 months. The results show that:

◉ In the early stage of pouring, the output current of the embedded galvanic anode reaches 5000µA, and the steel bar is rapidly polarized. The output current then gradually decreases, finally tending to be stable (720µA), and the steel bar potential is stable at about -420mV.

Embedded-Galvanic-Anode-Output Current

◉ After 6 months of coupling, the output current of the embedded galvanic is stable at 60~120µA (fluctuates in a small range due to the influence of temperature and humidity), and the potential of steel bar is stable at about -400mV ~ -440mV.

Embedded-Galvanic-Anodes-Output Current-2

According to the requirements of NACE SP0290 standard, the corrosion attenuation potential of steel bars should be greater than 200mV. According to this, the open-circuit potentials of steel bars and anodes were continuously measured for multiple time periods, and the results met the standard requirements. After recoupling, the closed circuit potentials of steel bars recovered to -440mV.

Embedded-Galvanic-Anode-potential Range

—— Installation Illustration ——

The installation spacing of embedded galvanic anode is affected by various factors, including reinforcement area, corrosive environment and temperature. The recommended spacing layout is showed below:

Embedded Galvanic Anode Installation Illustration
Category

Embedded Galvanic Anode

Substrate

Zinc Alloy

Shape

Round

Application

Reinforced Concrete Building

Certification

ABS

Applicable Environment

Concrete

Specification

Embedded Galvanic Anode-Dangling Type-linedrawing

Item No.
Zinc Core Size
Anode Dimensions
Steel Wire Size
Weight
Lc
Wc
Hc
Wa
Ha
Dia.
Lw
Core
Anode
YX-EZN-D43
25 mm
(0.98”)
25 mm
(0.98”)
10 mm
(0.39”)
45 mm
(1.77”)
25 mm
(0.98”)
2 mm
(0.08”)
225 mm
(8.86”)
43 g
(0.09 lbs)
129 g
(0.28 lbs)
YX-EZN-D109
25 mm
(0.98”)
25 mm
(0.98”)
25 mm
(0.98”)
45 mm
(1.77”)
40 mm
(1.57”)
2 mm
(0.08”)
240 mm
(9.45”)
109 g
(0.24 lbs)
230 g
(0.5 lbs)
YX-EZN-D189
30 mm
(1.18”)
30 mm
(1.18”)
30 mm
(1.18”)
50 mm
(1.97”)
45 mm
(1.77”)
2 mm
(0.08”)
245 mm
(9.65”)
189 g
(0.42 lbs)
343 g
(0.76 lbs)
YX-EZN-D253
30 mm
(1.18”)
30 mm
(1.18”)
40 mm
(1.57”)
50 mm
(1.97”)
55 mm
(2.17”)
2 mm
(0.08”)
255 mm
(10”)
253 g
(0.56 lbs)
433 g
(0.95 lbs)

Note: All dimensions and weights shown above are nominal. The information provided is subject to change without notice.

Embedded Galvanic Anodes Datasheet

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Product datasheet including basic product information, technical data, instructions for use and size options.

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