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Embedded Galvanic Anode (Dangling Type)

YUXI’s zinc-based discrete anode is encapsulated within a alkali-activated mortar shell. The enhanced formulated cementitious mortar with an internal pH of 14 or greater keeps the zinc core active over the life of the anode. It can not only been cast into new concrete construction to protect the reinforcement from further corrosion damage, but also repair the corroded reinforcing steel in concrete patch repairs. Our anode is capable of more than 10 years of protection depending on design and conditions.

Description

—— Chemical Composition ——

Our zinc anode is made from special high grade (SHG) zinc ingots with 99.995% purity. The high-purity composition ensures the anode material is more resistant to passive films.

Embedded Galvanic Anode tied at the bar intersection

—— Electrochemical Properties ——

* The open/closed circuit voltage is with respect to a saturated calomel electrode.
Embedded Galvanic Anode tied at the bar intersection

—— Practical Application ——

Reinforcement, concrete and embedded galvanic anode are selected for self coupling test. The output current of the anode is monitored during the curing period within 30 days after concrete pouring and after continuous coupling operation for 6 months. The results show that:

◉ In the early stage of pouring, the output current of the embedded galvanic anode reaches 5000µA, and the steel bar is rapidly polarized. The output current then gradually decreases, finally tending to be stable (720µA), and the steel bar potential is stable at about -420mV.

Embedded-Galvanic-Anode-Output Current

◉ After 6 months of coupling, the output current of the embedded galvanic is stable at 60~120µA (fluctuates in a small range due to the influence of temperature and humidity), and the potential of steel bar is stable at about -400mV ~ -440mV.

Embedded-Galvanic-Anodes-Output Current-2

According to the requirements of NACE SP0290 standard, the corrosion attenuation potential of steel bars should be greater than 200mV. According to this, the open-circuit potentials of steel bars and anodes were continuously measured for multiple time periods, and the results met the standard requirements. After recoupling, the closed circuit potentials of steel bars recovered to -440mV.

Embedded-Galvanic-Anode-potential Range

—— Installation Illustration ——

The installation spacing of embedded galvanic anode is affected by various factors, including reinforcement area, corrosive environment and temperature. The recommended spacing layout is showed below:

Embedded Galvanic Anode Installation Illustration

Additional information

Category Embedded Galvanic Anode
Substrate Zinc Alloy
Shape Round
Application Reinforced Concrete Building
Certification ABS
Applicable Environment Concrete

Embedded Galvanic Anode-Dangling Type-linedrawing

Item No.
Zinc Core Size
Anode Dimensions
Steel Wire Size
Weight
Lc
Wc
Hc
Wa
Ha
Dia.
Lw
Core
Anode
YX-EZN-D43
25 mm
(0.98”)
25 mm
(0.98”)
10 mm
(0.39”)
45 mm
(1.77”)
25 mm
(0.98”)
2 mm
(0.08”)
225 mm
(8.86”)
43 g
(0.09 lbs)
129 g
(0.28 lbs)
YX-EZN-D109
25 mm
(0.98”)
25 mm
(0.98”)
25 mm
(0.98”)
45 mm
(1.77”)
40 mm
(1.57”)
2 mm
(0.08”)
240 mm
(9.45”)
109 g
(0.24 lbs)
230 g
(0.5 lbs)
YX-EZN-D189
30 mm
(1.18”)
30 mm
(1.18”)
30 mm
(1.18”)
50 mm
(1.97”)
45 mm
(1.77”)
2 mm
(0.08”)
245 mm
(9.65”)
189 g
(0.42 lbs)
343 g
(0.76 lbs)
YX-EZN-D253
30 mm
(1.18”)
30 mm
(1.18”)
40 mm
(1.57”)
50 mm
(1.97”)
55 mm
(2.17”)
2 mm
(0.08”)
255 mm
(10”)
253 g
(0.56 lbs)
433 g
(0.95 lbs)

Note: All dimensions and weights shown above are nominal. The information provided is subject to change without notice.

Embedded Galvanic Anodes Datasheet
Embedded Galvanic Anodes Datasheet

Product datasheet including basic product information, technical data, instructions for use and size options.

We will do our best to respond within 3 business day (Monday to Friday 8:30 am – 5:30 pm) when we received your inquiry. If you are in urgent to get the quote, please submit your request via our online form or email us directly to info@yuxi-anode.com . Do specify the dimensions, quantity and delivery location, if you preferred to get a quick reply.

We are pleased to offer the samples upon the payment of nominal sample fee and freight charge. But the sample cost can be refund if your first order that meets the specified value.

Generally regular sample in stock can be delivered in 7-10 days after receipt of payment. But it takes around 15-30 days if the goods are out of stock.

The MOQ varies depending on the product. Please feel free to check with us for specific items.

Absolutely! We have in-house industrial design and engineering teams that can help you find the most comprehensive solution by tailoring to the specific needs of your project — from concept to completion. Our experts will draw up an all-in-one plan that meets your functionality requirements and expense budget.

For most regular items, the standard lead time is approximately 45 days. For customized items, the estimated lead time will be advised by our sales representatives. However, actual production time normally depends on order quantity and specifications.

We support both sea and air freight options: sea freight for cost-effectiveness and air freight for speed. We have reliable partnerships with major air freight carriers like DHL, UPS, FedEx. Please let us know your preference. A full set of shipping documents (including proforma invoice, packing list, certificate of origin, etc.) will be prepared for custom clearance.

T/T and L/C are the most common forms of payment, specific terms can be discussed with you prior to you issuing a purchase order.

If you want to arrange the payment by credit card, you should place an order through our e-commerce platform Alibaba or MIC.

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